4. Tools with bore

4.4 Tooling systems for special profiles
4.4.4 ProfilCut

Introduction

Tool system with replaceable profile knives –> with constant diameter/constant profile.

Same clamping system for replaceable and turnblade knives.

Leitz-ProfilCut can be a single tool, a tooling set or combined with other tooling systems.

Characteristics
Diameter70-650 mm
Cutting width
(single cutter)
8-80 mm ProfilCut
8-120 mm WPL
Tool bodySteel or Aluminum
Number of teethPlease refer to diagram
Profile depthPT max. 20 mm (with straight tool body)
PT > 20 mm (with cranked tool body)

For better cut quality we recommend two-part designs with shear cut – independent of the cutting width.

– Easy handling, short set-up times, possible to change the knives on the machine.
– No additional forces on the tool body as the knife is clamped under tension.
– Long tool life: all exposed wear parts made of steel.
– The tongue and groove interface between the clamping wedge and knife guarantees secure form-fit clamping.
– The clamping wedge matches the profile and acts as a chip breaker giving a smooth chip flow and perfect finish.
– Mechanical (MEC) or manual feed (MAN) possible.
– Automatic axial and radial knife positioning when the clamping screw is tightened – no setting gauge required so saving time.
– Clamping screws protected from dust and resin behind the cutting edge so no cleaning required, again saving time.
– Profile matched tool body profile to reduce noise levels.
– Constant profile, high quality and low noise.
– Polished cutting edges.
  2. Rebating
Processing example


Rebate cutterhead ProfilCut, spindle titled 5.

Rebate cutterhead ProfilCut, spindle titled 45.
  Special Profile Tools
Jointing and rebating cutterhead including turnblades
D min.75 mm (joint)
D min.90 mm (rebate)
SB8-120 mm
BOfrom 30 mm*
ZZ 2 (3)
* According to BG-guidelines for hand fed spindle moulders.
Optional: with/without shear cut.
  3. Radius Profiles
Cranked profile cutterhead with straight turnblades
D min.BevelBO *
90 mm0-< 10°30 mm
80 mm0-< 10°30 mm
70 mm30°-50°30 mm
ZZ 2 (3) 
* According to BG-guidelines for hand fed spindle moulders. Optional: with/without shear cut.

Cranked profile cutterhead with straight turnblades
D min.75 mm
SB15-80 mm
BOfrom 30 mm*
ZZ 2 (3, 4)
* According to BG-guidelines for hand fed spindle moulders. Optional: with/without shear cut.
Special profiles
  5.2.3 Panel raising profile

  Special profiles

Panel raising cutterhead with replaceable knives
D min.70 mm (joint 75 mm)
SB according to wooden profile
BOfrom 30 mm*
ZZ 2/2 (3/3)
Panel rising depth up to 60 mm
PT max.12 mm
* According to BG-guidelines for hand fed spindle moulders. Optional: with/without shear cut.

Profile cutterhead set with turnblades and replaceable knives
D min.90 mm (joint)
SB according to wooden profile
BOfrom 30 mm*
ZZ 2 (3)
* According to BG-guidelines for hand fed spindle moulders. Optional: with/without shear cut.
 

Jointing-rebating cutterhead set with turnblades
D min.75 mm (joint)
D min.90 mm (rebate)
SB according to wooden profile
BOfrom 30 mm*
ZZ 2 (V 2) Z 3 (V 3)
* According to BG-guidelines for hand fed spindle moulders. Optional: with/without shear cut.

Cranked profile cutterhead set with replaceable knives PT > 20
D min.BevelBO*
90 mm0-< 1030 mm
80 mm10-< 3030 mm
70 mm30-5030 mm
ZZ 2 (3) 
* According to BG-guidelines for hand fed spindle moulders. Optional: with/without shear cut.